Case Study: Secure Defense Manufacturing and Maintenance Facility Provider achieves zero field defects and absolute traceability with IntraStage

Secure Defense Manufacturing and Maintenance Facility Provider - Customer Case Study

Secure Defense Manufacturing and Maintenance Facility Provider, a supplier of mission‑critical, complex electronic products requiring zero tolerance for field failures and strict handling of secure/classified data, needed to tightly control manufacturing and rework/repair processes, scale to 1500+ users, provide real‑time feedback and reports, ensure absolute traceability, and support multi‑approval workflows with digital signatures. They engaged IntraStage (including IntraStage Web Services) to address these stringent requirements without disrupting ongoing production.

IntraStage integrated legacy and new data formats, automated process control with real‑time spec‑limit verification via IntraStage Web Services, captured and analyzed rework/repair data (including WECO feedback), and deployed an architecture supporting multiple connected and air‑gapped classified servers and PeopleSoft MES integration. The result was a 1500+ user‑scalable system delivering a single source of truth, tailored FRACAS‑based failure analysis, better rework outcomes, real‑time quality KPIs and tighter process control—helping the customer meet absolute traceability and zero‑field‑defect objectives.