Case Study: Leading Semiconductor and Integrated Circuit Test Company achieves real-time, end-to-end product lifecycle visibility with IntraStage

Leading Semiconductor and Integrated Circuit Test Company - Customer Case Study

Leading Semiconductor and Integrated Circuit Test Company, a world leader in semiconductor and integrated circuit test, faced a lack of real-time visibility across its full product lifecycle—from supplier components and contract-manufactured lower-level assemblies (LLAs) to higher-level assemblies (HLAs) and MRO. The company needed to correlate and track performance, rework and reassembly with full product genealogy and to integrate manufacturing data with enterprise systems (Flexflow-MES, Team Center - PLM, Agile PLM, Spider‑QMS, BOM and Oracle - ERP/AVL). They engaged IntraStage and its BlackBelt Analytics offering to address these challenges.

IntraStage implemented a global enterprise analytics solution—BlackBelt Analytics—providing a continuous single source of truth by integrating Quality, Process and Enterprise systems and rolling out the platform in phases to suppliers, contract manufacturers and in-house production lines. The deployment delivered real-time reports and integrated component-to-instrument genealogy, enabling immediate visibility and correlation of performance, rework and reassembly across LLAs and HLAs and tying manufacturing data into Flexflow-MES, Team Center, Agile PLM, Spider‑QMS, BOM and Oracle ERP/AVL. As a result, IntraStage gave the customer real-time lifecycle visibility, faster traceability and high-value operational reporting.