Case Study: General Atomics identifies out‑of‑spec parts in minutes and gains real‑time manufacturing insights with IntraStage BlackBelt

General Atomics - Customer Case Study

General Atomics, a developer and manufacturer of mission‑critical defense and energy products, needed to analyze gigabytes of test data from ATEs producing LabVIEW and TestStand outputs, digitize paper‑based manufacturing records, and consolidate data across multiple lines to find issues affecting efficiency and quality. They engaged IntraStage to address slow, manual analysis and fragmented data capture that were delaying problem identification and eroding process integrity.

IntraStage deployed its BlackBelt solution on the manufacturing line, introduced paperless forms for parametric data and real‑time operator feedback, and delivered out‑of‑the‑box and customized auto‑generated ATP reports. As a result, IntraStage enabled General Atomics to identify out‑of‑spec parts in minutes rather than months, provide instant performance feedback to operators, and gain clear visibility into performance across multiple product lines.

General Atomics