Case Study: Pathway Chicken achieves $2.4M annual yield savings with insightsoftware (Logi Analytics)

Pathway Chicken Saves $2.4 Million in Yield Annually with Operational Manufacturing Intelligence

Pathway Chicken, a top-three North American poultry producer, struggled with slow, manual reporting (Excel and printed reports) that left plant workers relying on stale data and hindered their just-in-time production. To close the gap, Manufacturing Systems Application Development Manager Ryan Matthews selected insightsoftware’s Logi Analytics to deliver faster, actionable operational intelligence from floor measurements such as temperature, weight, and pack counts.

insightsoftware implemented web-based Logi Analytics dashboards—displayed on plant-floor LCDs and accessible via browser—that present near-real-time, scannable metrics so workers can make immediate adjustments. The dashboards reduced response lag, improved day-to-day operations, and helped Pathway Chicken save more than $2.4 million in yield annually; Logi Analytics is now the company’s manufacturing-intelligence standard being expanded to other plants.

Pathway Chicken

Ryan Matthews

Manufacturing Systems Application Development Manager