Case Study: Large Beverage Manufacturing Organization achieves $800K+ in waste savings by reducing overfilling with InfinityQS International

Uncover Cost Savings by Examining in-Spec SPC Data

A world-class spirits manufacturer and bottler (a large beverage manufacturing organization) faced a challenge: production processes were compliant and customer requirements met, but cost‑saving gains had plateaued and the team wanted to find additional operational improvements. To dig deeper into their SPC data the plant implemented an InfinityQS quality intelligence solution, using the InfinityQS ProFicient™ SPC engine to pilot analytics on one production line.

Using InfinityQS ProFicient, the team compared head performance, shift and product differences and discovered consistent in‑spec overfilling that was creating large product waste. After maintenance on rotary heads and operator training to reduce variation, the distillery made fills uniform and realized savings in excess of $800,000 on that single line (one of 27), demonstrating the measurable ROI delivered by InfinityQS.