Case Study: Large-Form Manufacturing Company achieves zero scrap and dramatic savings with InfinityQS International

Quality Management Focus Yields Dramatic Savings for a Large-Form Manufacturer

Large‑Form Manufacturer, a leading global metal‑forming enterprise, was facing a severe quality crisis when scrap rates at one plant reached 45%, driving up inspection costs and reducing yield. The company engaged InfinityQS® and its ProFicient™ SPC-driven quality management software to get better visibility into process control and tackle the root causes of scrap.

InfinityQS® implemented centralized, real‑time quality data collection with a Unified Data Repository, trained teams to analyze and act on SPC insights, and helped prioritize fixes at the machine, shift, and line level. Within three months using ProFicient™, the plant reduced scrap from 45% to zero, yielding substantial material cost savings, faster inspections, and significantly higher throughput—results that attracted executive attention.