Case Study: Yanfeng Automotive Interiors achieves 34% reduction in work-related claims and faster incident investigations with Ideagen EHS

YFAI Adopted ProcessMAP EHS Software Solution to Refine and Enhance Its EHS Processes and Achieve a Culture of Zero-Incidents at Each Facility

Yanfeng Automotive Interiors (YFAI), a joint venture between Yanfeng and Adient with 110 facilities and 33,000 employees worldwide, needed to move beyond manual spreadsheets to build an enterprise-wide, real-time EHS information system and embed a Zero‑Incidents safety culture. The company required a configurable, multilingual, mobile-first solution that could support multiple countries, integrations, and intuitive data capture to improve operational efficiency and protect its workforce.

In 2016 YFAI implemented ProcessMAP’s cloud EHS platform via an Agile‑Scrum, phased rollout with training and learning management. The integrated modules (incident and audit management, analytics, mobility, etc.) delivered measurable improvements: 34% reduction in work-related claims (3 years), 25% reduction in Lost Time Case Rate (1 year), 23% increase in on-time audit CAPA closures, 150% more investigations completed within 24 hours, 72% more near‑misses reported within 24 hours, and a 52% reduction in claims costs (1 year).

Yanfeng Automotive Interiors