Case Study: Uponor achieves faster forging optimization and material savings with Hexagon Simufact Forming

Process optimization through forming simulation

Uponor GmbH, a supplier of plastic pipe systems based in Germany, faced a significant challenge due to its new entry into the closed-die forging business. This lack of in-house experience led to components that were not optimized for materials and costs. To address this, they turned to vendor Hexagon and implemented its Simufact Forming software for virtual process design and optimization.

The solution from Hexagon involved using forming simulation to virtually test and optimize forging processes before physical production. This allowed Uponor to deepen its process knowledge, significantly reduce development time, and shift cost-intensive physical testing to virtual testing. The results were substantial, including a 50% increase in production output for one component and annual material savings of €102,000. Hexagon's technology and partnership were crucial in enabling Uponor to quickly achieve a highly efficient and robust forging process that outperformed competitors.

Uponor

Gerald Oppelt

Manager Production Technology