Case Study: PLZ Aeroscience boosts production control and sales with Hertzler Systems' GainSeeker

PLZ Aeroscience boosts production control and increases sales with Hertzler after cutting quality headcount by 50%

PLZ Aeroscience, North America's largest custom aerosol manufacturer, faced challenges managing quality and growth with its legacy paper-based data systems. As the company expanded, its inefficient processes led to rising costs, customer complaints, and an inability to proactively control production. The vendor, Hertzler Systems Inc, implemented its GainSeeker Suite to address these issues.

The solution from Hertzler Systems Inc involved automating data collection from production lines and quality labs into a single database, providing real-time statistical process control. This enabled PLZ to significantly reduce material costs and quality department headcount, increase line speeds by up to 20%, and improve product consistency. These improvements led to fewer customer complaints, reduced inventory, and increased revenue.

PLZ Aeroscience