Case Study: Multi-Plant Packaging Company achieves 15-20% higher line speeds and harmonized quality across plants with Hertzler Systems Inc.

Multi-plant Packaging Company Drives Revenue Improvement by Boosting Line Speeds 15-20% Over Name Plate Capacity

Multi-Plant Packaging Company was struggling with disparate quality systems across newly acquired and legacy plants, producing up to a 20% performance gap in key metrics like line speed and quality. These inconsistencies made it difficult to flex production across the supply chain, meet customer delivery dates, and optimize profitability, so the company engaged Hertzler Systems Inc and its GainSeeker Suite manufacturing intelligence platform to harmonize quality and productivity.

Hertzler Systems Inc deployed GainSeeker Suite with real-time data collection, equipment integration, color-coded alarms, and customized dashboards to standardize systems, reduce support and ownership costs, and drive operator action. The standardized solution enabled the company to better control processes and material use, improve responsiveness and customer service, and achieve a measurable 15–20% increase in line speeds over nameplate capacity, translating directly into higher plant capacity and revenue.