Case Study: Chip Manufacturing Company achieves rapid cost reduction and ROI within one year with Hertzler Systems Inc's GainSeeker software

How a Chip Company Crunches Costs

Chip Manufacturing Company faced rising costs from frequent overfills and damaged film bags, where small per-unit losses compounded across high-volume production and threatened profitability and compliance with NIST 133. Hertzler Systems Inc addressed this by deploying its GainSeeker Software to monitor weights and film usage and support worker training and accountability.

Hertzler Systems Inc implemented GainSeeker scorecards delivered after each shift to give operators real-time visibility and accountability for overfill and film waste, improving monitoring and enforcement of standards. The solution produced a return on investment in well under a year and continues to deliver measurable cost savings through reduced waste and better process control.