Case Study: Consumer Goods Packaging Company achieves regulatory compliance and real-time ingredient monitoring with Hertzler Systems Inc (GainSeeker Suite)

Blending the Right Reasons with GainSeeker Suite® to make a Sensible Investment

Consumer Goods Packaging Company faced a regulatory requirement to maintain long-term, auditable formulation records but lost the meticulous inspector logs after automating its ingredient-mixing process—which had improved first-pass yield, line efficiency and throughput. To restore reliable documentation and traceability for potential recalls, the company turned to Hertzler Systems Inc and its GainSeeker Suite to capture process data automatically from the PLCs controlling the three flow meters.

Hertzler Systems Inc implemented GainSeeker Suite to turn detailed PLC data into actionable intelligence, providing real-time alarms on ingredient-mix changes and automated, retrievable inspection records. As a result, stakeholders can now respond to deviations before they escalate, plan preventative maintenance to avoid unplanned downtime, and maintain the long-term documentation required by regulators—delivering tangible improvements in quality control and operational uptime.