Case Study: Dorman Products achieves $4.2M savings and 30% lower forklift labor with GreyOrange intralogistics robots

GreyOrange Intralogistics Robots Projected to Help Dorman Save $4.2M and Reduce Labor Needs by 30%

Dorman Products, a US-based automotive parts manufacturer with over $1.7B in revenue, faced challenges with its expensive and error-prone manual forklift operations. Struggling to meet growing ecommerce demand, the company needed a solution to improve efficiency and scale its 1M sq ft warehouse in Nashville. GreyOrange was selected to address these intralogistics issues.

GreyOrange implemented 25 Ranger Intralogistics (RIL) bots powered by its GreyMatter orchestration platform to automate pallet movement from receiving to storage and shipping. This solution required zero integration with existing systems. The results included a projected $4.2 million in savings over three years, a 30% reduction in forklift labor needs, and a 50% reduction in worker travel time, all while improving safety and operational agility.

Dorman Products

Brandon Grissom

Enterprise Director of Operational Excellence