Case Study: Major German Tool Manufacturing Company achieves rapid, reliable machine connectivity and accurate real-time data capture with FORCAM

Major German Tool Manufacturing Company - Customer Case Study

Major German Tool Manufacturing Company was experiencing a stalled MES pilot because a heterogeneous mix of machine controls could not be reliably connected, leaving critical equipment unmonitored and blocking real-time shop-floor visibility. They turned to FORCAM for its machine-connection expertise, using FORCAM’s machine data collection (MDC) methods, plug-ins and FORCAM Bridge to integrate legacy and modern CNC/PLC controls.

FORCAM implemented its DCU/plugin-based solution and machine data acquisition methods, connecting two critical machines in just 1 hour 20 minutes so signals were captured and recorded accurately. The FORCAM deployment restored real-time monitoring and analytics, enabling OEE-based improvements; FORCAM cites productivity gains of 20% or more and demonstrated scalable, low-cost integration across diverse machine fleets.