Case Study: Zenni Optical boosts fulfillment speed and accuracy with FANUC and OSARO robotic bagging automation

Zenni Optical boosts fulfillment throughput by 80% with FANUC America Corporation

Zenni Optical, a leading online eyewear retailer, faced challenges in scaling its fulfillment operations due to rapid growth. Manual packaging steps were limiting throughput, and the company needed a solution for consistently and accurately scanning barcodes through its opaque eyeglass cases. To address this, Zenni partnered with FANUC America and system integrator OSARO to implement an automated robotic bagging solution.

OSARO deployed a robotic cell powered by FANUC industrial robots and its own machine learning software. The solution integrated Cognex vision technology to reliably scan barcodes through the cases, reducing manual handling steps from five to two. This implementation by OSARO resulted in an 80% increase in throughput and achieved near-zero scanning errors, providing Zenni with a scalable fulfillment process to support its continued growth.

Zenni Optical