Case Study: Rev-A-Shelf achieves near-perfect inventory accuracy and rapid shipping with Epicor ERP

Achieving Greater Inventory Accuracy and Control with Epicor

Rev-A-Shelf, a family-owned manufacturer of custom cabinet storage solutions in Jeffersontown, KY, launched a company-wide Lean Manufacturing initiative that exposed limitations in its paper-based inventory processes. The lack of real-time visibility across three nearby facilities led to inventory errors, lengthy cycle and year-end counts, slow order fulfillment, and low inventory turns.

By implementing Epicor ERP with embedded WMS, wireless scanning, automated kanban alerts and real-time reporting, Rev-A-Shelf gained immediate inventory control and visibility. The company cut year-end count variance to under 1% on $8M of inventory, reduced count time from four days to 6.5 hours, raised productivity 25%, increased daily shipments from 75 to over 250 skids, and improved inventory turns from 2× to 8×, delivering a rapid ROI.

Rev-A-Shelf

David Noe

GM and Vice President of Sales and Marketing , Rev-A-Shelf