Case Study: Amsted Automotive achieves 99% uptime and 100% PM completion with eMaint CMMS

Amsted Automotive achieves 99% uptime and 100% PM completion with eMaint

Amsted Automotive, a global manufacturer of vehicle components, faced significant challenges in its maintenance operations across 15 plants. While metrics appeared strong superficially, a deeper analysis with eMaint CMMS revealed low system adoption, artificially high PM completion rates, and a lack of detailed work orders. This absence of reliable data made meaningful failure analysis impossible and kept the facilities in a reactive, firefighting mode, creating operational waste and uncertainty for decision-makers.

The solution involved a global implementation of eMaint CMMS to drive standardization and a shift to a data-driven predictive maintenance strategy. eMaint's customization, automation, and reporting capabilities were used to track adoption metrics, streamline workflows, and analyze asset health data. As a result, Amsted Automotive slashed monthly downtime to just 1% across its facilities and achieved PM completion rates as high as 100%, leading to significant annual cost savings and setting the foundation for a fully predictive maintenance program.

Amsted Automotive