Case Study: Global Industrial Compressor Manufacturer achieves $1.8M in reclaimed production yield with Dozuki

Global Industrial Compressor Manufacturer reclaims $1.8M and cuts pre-test errors by 90% with Dozuki

A global industrial compressor manufacturer faced significant operational challenges due to its reliance on manual paper travelers and stationary shop-floor kiosks. This system caused bottlenecks, unanalyzed test deviations, and quality volatility, dragging pre-test pass rates down to 85%. The company partnered with Dozuki to eliminate these blind spots and integrate live digital process tracking with their ERP system.

The solution implemented by Dozuki replaced paper with digital work orders on tablets, enforcing real-time data validation and compliance gates. This integration, along with Power BI via an API, transformed shop-floor data into a live engine for continuous improvement. The results were a $1.8 million reclamation in production yield and a 90% drop in pre-test errors, achieving 100% live process control.