Case Study: Fortune 100 Construction Equipment Company reduces downtime and saves thousands with Dozuki

Digitizing Processes Saves Thousands Per Hour

Fortune 100 Construction Equipment Company, a global manufacturer of construction and mining equipment, engines, and locomotives, needed a better way to digitize and share standardized processes with frontline workers. Using Excel-based documentation and heavy reliance on tribal knowledge created training gaps, inconsistent production, safety risks, and delays in approving process updates.

Dozuki implemented a connected worker and digital process documentation solution that let operators access up-to-date standards via QR codes, use video-based training, and streamline document control with approval workflows and audit trails. The results were significant: one Autonomous Maintenance Checklist rollout eliminated downtime for over three weeks, reduced downtime by 75%, saved $15k per hour of downtime, cut annual repair costs by $10k per machine, and delivered about $62k in annual savings per line.