Case Study: Alexandria Moulding achieves near-100% fill rates during rapid growth with Demand Solutions

Alexandria Moulding Keeps Fill Rates High During Rapid Growth

Alexandria Moulding, one of North America’s leading moulding manufacturers and distributors, was challenged to maintain its industry‑leading fill rates while rapidly expanding in the U.S., outsourcing more production, and managing a more complex global supply chain. To bring structure and consistency to planning and replenishment, Alexandria implemented Demand Solutions Forecast Management from Demand Solutions.

Demand Solutions deployed a forecasting and S&OP‑driven solution—using 21 forecasting algorithms, site rollouts, S&OP templates and a service‑level optimizer—that cut the continuous forecasting process to just a few days per month and produced reliable weekly forecasts. As a result, Alexandria Moulding sustained fill rates very close to 100%, improved turn rates and operating‑cost control, avoided growing inventory despite substantial volume growth, and strengthened working capital management with Demand Solutions.

Alexandria Moulding

Shawn Perry

Vice President, Corporate Development and Supply Chain Management