Case Study: Plastic Components, Inc. achieves automated, data-driven operations and 99.3% on-time delivery with DELMIAworks

Plastics Components Inc. Leads Global Competition at Home With EnterpriseIQ ERP Software

Plastic Components, Inc. (PCI) is a Germantown, Wisconsin injection molder founded in 1989 that runs 40 fully automated manufacturing cells 24/5 to serve OEMs. Facing intense global competition, PCI’s growth was hindered by multiple non‑integrated databases that produced scattered, inaccurate data, poor inventory control, and slow, unreliable quoting and reporting.

PCI implemented EnterpriseIQ ERP to centralize data and provide real‑time production monitoring and automated alerts. The system improved data integrity and ISO traceability, enabled cycle counts (reducing year‑end physical inventory and cutting warehouse space by 25%), raised on‑time delivery to 99.3%, supported more accurate quoting and supplier forecasts, and helped the company grow nearly 10% post‑implementation.

Plastic Components, Inc.

Wendi Jay

Administrative Manager