Case Study: DENSO Haryana reduces power costs with Cummins natural gas generator solutions

DENSO Haryana Pvt.Ltd - Customer Case Study

DENSO Haryana Pvt. Ltd., a major automotive components manufacturer in Manesar, Haryana, needed a reliable and cost-effective power solution to support its plant operations amid poor local grid quality and availability. The company had been relying on diesel generation plus UPS backup, but 24x7 diesel operation was proving expensive, so it turned to Cummins for a natural-gas-based power generation solution.

Cummins supplied and integrated 3 x 1,160 kWe QSK60 gas generator sets alongside the existing diesel generator sets, retaining much of the plant’s infrastructure and adding control and synchronization systems. Cummins also handled exhaust and cooling-water modifications to tie into the waste heat recovery boiler. The upgraded system now runs 24x7, 365 days a year, with the generators operating at close to 90% of rated capacity on island mode, delivering a more economical and dependable power supply for DENSO Haryana Pvt. Ltd.

DENSO Haryana Pvt.Ltd