Case Study: International Car Manufacturer achieves 9% cost savings with Cosmo Tech Plan

Manage and adjust numerous projects in a highly constrained environment to implement costs savings plans

Cosmo Tech worked with an international car manufacturer facing intense price competition, falling demand, and strong pressure to cut production costs. The customer needed to implement many changes to car production quickly, across models, design, technology, and processes, while avoiding disruption to ongoing activities. Cosmo Tech’s Plan solution was used to help manage these highly constrained retrofit projects and support faster, more cost-effective decision-making.

Using Cosmo Tech Plan as a Prescriptive Simulation Twin, the company modeled constraints such as human resource availability, task durations, and dynamic priorities to anticipate bottlenecks and cascading effects. The solution helped the production planning manager reprioritize work and subcontract some testing tasks, resulting in 8% production cost savings in one scenario and up to 9% savings while meeting deadlines, with better visibility, smoother planning, and improved resilience.