Case Study: Viet Vuong reduces fabric wastage and saves costs with Coats Digital’s FastReactFabric

Viet Vuong cuts fabric wastage to under 2% with Coats Digital

Viet Vuong, a garment manufacturer in Vietnam, faced challenges with manual fabric assessment processes that resulted in incorrect data, increased fabric wastage, and costly errors. With limited visibility into their cutting-room floor, management struggled to optimize fabric utilization, leading to unnecessary dead stock and unplanned fabric purchases. To address this, they implemented Coats Digital's FastReactFabric solution.

The implementation of Coats Digital's FastReactFabric provided Viet Vuong with full visibility and tracking of fabric consumption. This allowed them to optimize fabric utilization to over 98%, reducing wastage to under 2%. The solution delivered significant measurable results, including fabric cost savings of 3%, BOM savings of 1.13%, and overall wastage savings of 1.23%. It also increased production efficiencies, shortened lead times, and freed up planning teams to focus on enhancing customer satisfaction.

Viet Vuong