Case Study: Birdy Exports achieves 5% efficiency improvement with Coats Digital FastReactPlan

Birdy Exports of Bangalore Improve Efficiency With FastReactPlan

Birdy Exports of Bangalore, a hybrid manufacturing and sourcing business producing 1 million pieces a year, needed help managing more than 400 styles, multiple delivery destinations, and complex order requirements that were too difficult to control manually. To address this, Birdy Exports worked with Coats Digital and its FastReactPlan solution to improve planning and coordination across the business.

Coats Digital implemented FastReactPlan as a single coordinated plan across departments, giving Birdy Exports better visibility, prioritization, and workload balancing from order receipt through shipment. The company reported at least a 5% overall improvement in efficiency, with easier weekly production meetings and a foundation for lean manufacturing goals such as reducing WIP, lead times, and inventory.

Birdy Exports

Denis Germain

Chief Executive Officer