Case Study: Corus Byrnes achieves faster, more reliable dental production with Carbon 3D printing

Corus Byrnes’ Digital Leap with Carbon 3D Printing

Corus Byrnes, a second-generation dental lab in the UK, was looking to scale production while maintaining the precision, craftsmanship, and patient care it was known for. To support faster growth and a broader digital strategy across its network, the lab partnered with Carbon and adopted Carbon 3D printing technology for dental production.

With Carbon’s platform, Corus Byrnes moved products such as night guards, surgical guides, custom trays, and dentures into a fully digital workflow, improving speed, consistency, and quality. The lab cut print failure rates from 10% to 0.01%, reduced denture replacement turnaround from 10–12 weeks to just 24 hours, and used Carbon automation tools to reduce manual labor so one technician could handle tasks previously requiring three or four.

Corus Byrnes

Ashley Byrne

Laboratory Owner and Associate Director