Case Study: a global building materials manufacturer saves over $200K annually with Braincube

Real-time data reveals opportunities for continuous improvement

A global building materials manufacturer sought to minimize process variability in its production line to maintain product quality while saving on costs and energy. The company was already using some digital tools but needed help accessing and analyzing its real-time data to identify the root causes of this variability and find solutions, a challenge they looked to vendor Braincube to address.

Braincube implemented its Smart IIoT Platform and built a responsive Digital Twin of the customer's roofing material production process. This provided real-time visibility and enabled data-driven root cause analysis, which uncovered an unexpected mechanical failure. Fixing this single issue resulted in annual material savings of over $200k. Furthermore, Braincube helped democratize data access across the organization, fostering a collaborative, data-driven culture and uncovering new, continuous improvement opportunities.