Case Study: Global Steel Manufacturer achieves 20x ROI and $1.4M savings with Braincube

Lean Manufacturing Strategies and Industrial IoT (IIoT) for Steel

a major global steel manufacturer in Brazil sought to improve its metallurgical recovery rate in its flotation process as part of its digital transformation. The company partnered with Braincube to leverage its IIoT platform and advanced analytics capabilities to find optimizations that existing continuous improvement methodologies had not uncovered.

Braincube implemented its Advanced Analytics and Live apps to build a Digital Twin of the production process, analyzing over 600 variables. This allowed the manufacturer to identify the ideal operating parameters and push those optimal setpoints to the shop floor. As a result, Braincube helped the company achieve a 2.4% increase in metallurgical recovery, resulting in $1.4 million in savings and a 20x return on their investment.