Case Study: Visionplus reduces production costs and speeds assembly with Bluefrog Design

Visionplus reduces production costs by 30% with Bluefrog Design

Bluefrog Design was engaged by Visionplus to redesign three products in their omni-directional antenna range for caravans, boats, and motorhomes. The challenge was to create a modern, coherent design language while also making the products cheaper to manufacture, faster to assemble, and robust enough to withstand harsh environmental conditions.

The solution from Bluefrog Design involved using engineering polymers and injection mould tooling to create ultra-thin, lightweight mouldings. Through Finite Element Analysis (FEA), they optimized the design for strength and aerodynamics. This process delivered over a 30% material saving. Bluefrog Design also streamlined the assembly with bespoke fixtures and new fastening techniques, which saved significant time and money in manufacturing and improved overall productivity.

Visionplus