Case Study: Pacific Star achieves 85% reduction in shrinkage and 75% productivity gain with Blue Yonder Warehouse Management

Pacific Star Becomes Supply Chain All-Star

Pacific Star Foodservice, a Sysco partner in Mexico, distributes more than 7,000 dry, chilled and frozen products to restaurants, hotels and other customers across a large territory. Managing three very different storage conditions while consolidating orders made inventory control and shelf‑life management difficult, and shrinkage from expired stock and picking errors threatened profitability across four warehouses.

After implementing Blue Yonder’s warehouse management solution, Pacific Star achieved perfect item rotation (FIFO and short‑life‑first), stronger batch and expiration control, and transparent consumption reporting. Picking accuracy improved to under 0.2% (from 4–5%), shrinkage dropped 85%, employee productivity rose about 75%, and payroll costs fell roughly 30%, enabling better demand projection, replenishment planning and service levels.

Pacific Star