Case Study: Fortune 500 Cosmetics Company achieves optimized emulsification kettle performance, improved product quality, faster scale-up and reduced costs with Basetwo AI

Fortune 500 Cosmetics Company - Customer Case Study

Fortune 500 Cosmetics Company faced the challenge of reliably scaling and optimizing an industrial emulsification kettle to deliver stable, high‑quality cosmetic emulsions while cutting cost and improving throughput. They engaged Basetwo AI, using the Basetwo platform’s AI‑driven process optimization and virtual simulation to integrate product specs, process documentation, process data, and raw material/quality data and to target issues like temperature control, mixing efficiency, droplet size, and cleaning/changeover.

Basetwo AI modeled the kettle in a virtual environment and ran rapid “what‑if” analyses and optimizations to determine optimal setpoints, predict final product qualities, and assess formulation feasibility. The Basetwo AI solution enabled right‑first‑time scale‑up, real‑time quality control and reduced experimental batches, delivering measurable cost reductions, increased efficiency, and more consistent droplet‑size distributions for production.