Case Study: AI Copilot Manufacturer achieves reduced cycle times and material waste in ready-mix concrete operations with Basetwo AI

Basetwo AI Copilot for Ready-Mix Concrete Operations

AI Copilot Manufacturer, a ready-mix concrete operator, struggled with just-in-time batching, long truck wait times, maintaining mix quality within a 2–4 hour workability window, and meeting sustainability targets. They partnered with Basetwo AI to deploy the Basetwo AI copilot to tackle sequencing, delivery scheduling, mix formulation and process-control challenges across their plants.

Basetwo AI integrated ERP, plant, maintenance and quality data, simulated the physical process in a virtual environment, and ran rapid optimizations to generate optimized production plans and blending setpoints. Basetwo AI’s solution reduced production bottlenecks and truck waiting, improved cycle and mixing times, lowered raw material consumption and waste, and increased first-time on-site testing success, delivering measurable reductions in material waste and energy use.