Case Study: BHP Billiton achieves reliable gearbox oil flow monitoring with Badger Meter turbine flow meters

BHP Billiton installs 26 Badger Meter flow meters to prevent conveyor gearbox failures

BHP Billiton, a leading global iron ore producer, faced a challenge maintaining proper oil levels in the conveyor gearboxes at its remote Mt. Whaleback mine. The harsh environment and unreliable, hard-to-maintain flow measurement devices made it difficult to ensure effective lubrication and cooling, risking costly mechanical failures and production shutdowns.

Badger Meter implemented a solution using its Blancett Model 1100 turbine flow meters. These rugged meters provided reliable and precise oil flow measurements, preventing gearbox failures. This resulted in reduced costly shutdowns, ensured continuous production, and delivered a low total cost of ownership for the customer.

BHP Billiton