Case Study: Shikoku Kenpan boosts parts picking speed and accuracy with AutoStore

Shikoku Kenpan stores 60% of parts in AutoStore and cuts walking with AutoStore

Shikoku Kenpan Co., Ltd, an authorized distributor for Caterpillar Inc. in Japan, faced significant challenges in its parts warehouse. Storing roughly 10,000 items on shelves and drawers led to slow part retrieval, a high risk of mispicks, and severe space constraints. Operators walked approximately 10,000 steps daily to locate parts, and managing the costly inventory was difficult, causing discrepancies between physical stock and records. To address this, they turned to AutoStore for an automated storage and retrieval solution.

AutoStore implemented a compact grid system with approximately 2,000 bins, utilizing vertical space to dramatically increase storage density. The goods-to-person system, featuring robots and ports with integrated pick-to-light technology, brought parts directly to operators. This eliminated the need for walking, reduced physical strain, and improved picking accuracy. The AutoStore solution cut mispicks, made new staff quickly proficient, and provided precise inventory control, all while leaving ample room for future growth as the warehouse is only about half full.

Shikoku Kenpan Co., Ltd