Case Study: America’s Leading Building Materials Manufacturer achieves fast enterprise machine health rollout with Augury

America’s Leading Building Materials Manufacturer Achieves Fast Time to Value with Machine Health

America’s Leading Building Materials Manufacturer, America’s largest roofing materials producer, was working to improve productivity and better control production costs as part of a broader digital transformation. With frequent maintenance disruptions, catastrophic machine failures, downtime, and strained teams, the company needed a more proactive way to monitor critical equipment across its 25 facilities. It selected Augury’s Machine Health for condition-based machine monitoring, combining AI-driven alerts, sensors, and reliability support.

Augury’s Machine Health was first piloted at two sites on 125 machines, then expanded rapidly after delivering fast value. Within the first month, the team addressed 16 alerts, and at one key plant, the solution saved 23+ hours of unplanned downtime and delivered ROI on day one. In less than a year, Augury helped the manufacturer roll out machine health across all 25 sites and 1,600 machines, preventing failures, improving safety, and enabling more proactive maintenance with over 260 machine improvements in one year.