Case Study: US-Based Semiconductor Manufacturing Company achieves accelerated root-cause analysis and increased wafer production with AssurX FRACAS

FRACAS Automates Reliability, Availability and Maintainability Metrics for Quality and Compliance

A U.S. microelectronics manufacturer in the competitive semiconductor industry needed to modernize its failure reporting and analysis: it was relying on Word, Excel and siloed SQL processes that were hard to maintain, caused downtime, limited remote access, slowed root-cause analysis, and raised data-privacy and SEMI E10/HIPAA compliance concerns. The company evaluated several vendors and sought a web-based, secure, configurable FRACAS to consolidate data, speed corrective actions, and deliver reliable RAM metrics.

They selected AssurX’s cloud FRACAS for its configurability, enterprise security, SEMI E10 alignment and no-code deployment. The system automated early data capture, failure analysis and CAPA, provided dashboards and full audit trails, and enabled fast root-cause workflows. Within weeks actionable data drove improvements, and within two months the customer produced in a single day more wafers than it formerly moved in a month—delivering faster RCA, stronger compliance, higher throughput and measurable quality gains.