Case Study: Large Concrete Manufacturing Company achieves higher production capacity with AnyLogic

Foam Concrete Manufacturing Processes Analysis and Optimization with Simulation Software

Large Concrete Manufacturing Company faced a capacity shortfall at its newly built foam concrete plant, and consultants were brought in to diagnose the issue. Using AnyLogic simulation software, they built a detailed model of the factory’s foam concrete manufacturing process to understand bottlenecks and operational problems.

AnyLogic’s simulation modeled everything from mix preparation and pouring to cutting, separation, autoclaving, and material handling, with performance data pulled from an external database. The model helped management test changes safely, identify solutions, and improve productivity significantly, while also providing a clear reference for ongoing analysis and future decision-making.