Case Study: Global Manufacturing Company reduces scrap by 24% with Advantive's InfinityQS ProFicient

24% Less Scrap with SPC Quality Control Software

The global manufacturing company, a producer of security devices, faced significant challenges with its manual, paper-based quality control processes across multiple sites. These legacy systems lacked real-time monitoring, leading to delayed issue detection, high scrap rates, and an inability to meet specific customer quality requirements. To modernize its operations after a facility consolidation, the company partnered with Advantive and implemented its InfinityQS ProFicient software with Data Management System (DMS) and Remote Alarm Monitoring Service (RAMS).

Advantive’s solution began with a successful pilot program that automated data collection and provided live, end-to-end process visibility. The implementation empowered operators with real-time alerts and gave engineers powerful analytical tools. This data-driven approach yielded a 24% reduction in scrap within the first year, a 32% decrease in operator variation, and faster reporting. The results provided a rapid ROI and cemented a new culture of quality, enabling the company to roll out the Advantive solution across its entire operation.