Case Study: Ekso Bionics achieves restored mobility and customized exoskeleton fit with 3D Systems' 3D-printed components

Ekso Bionics Help Man and Machine Walk as One with 3D Systems' Technology

3D Systems teamed with Ekso Bionics to improve the fit, comfort and human integration of the Ekso™ exoskeleton for Amanda Boxtel, a paraplegic test pilot. The challenge was to design components that interface with complex mechanical parts while restoring mobility, comfort and a more natural aesthetic.

Using a full 3D scan of Amanda, designers Scott Summit and Gustavo Fricke created CAD models, printed overnight prototypes for rapid iteration, and produced final lightweight, durable parts with Selective Laser Sintering (SLS). The customized, ventilated components improved fit and function and culminated with Amanda standing and walking onstage in Budapest on November 15, 2013 — a powerful demonstration of human and machine working as one.

Ekso Bionics

Amanda Boxtel

Ekso Bionics