Case Study: Ulm University of Applied Sciences achieves faster, standardized orthotic and prosthetic design with 3D Systems' Geomagic Freeform

Digital Technologies Revolutionize Orthotic and Prosthetic Design and Manufacturing

Haussler, a century‑old medical supply and clinical workshop in southern Germany, partnered with the Biomechanics Research Group at Ulm University to modernize orthotic and prosthetic (O&P) design. Their challenge was to introduce digital tools that support traditional manual craftsmanship, reduce variability between outcomes, and enable faster, more reproducible workflows that prepare the business for 3D printing and wider market reach.

Working with 3D Systems reseller Antonius Koester, the team adopted Geomagic Freeform and Touch haptic devices and implemented Dynabot automation to digitize key modeling steps. The new process accelerates routine tasks, standardizes workflows for reproducible, better‑fitting devices, and improves quality and speed of O&P production — while also enabling parametric design, 3D printing, and integration of these skills into technician training.

Ulm University of Applied Sciences

Steffen Matyssek

Research Assistant